Dow Corning® Active Protection System - High-Performance Apparel

Key benefits

Suggested uses

Design and manufacturing advantages

Performance advantages over other systems

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This innovative technology delivers a unique combination of benefits that is unmatched in the high-performance apparel market: superior defense and comfort.

High-impact protection that can be incorporated directly into the garment
Breathable, flexible and lightweight for outstanding comfort and freedom of movement
Material customization and versatility for virtually unlimited design possibilities

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Any activity where body impacts could or do occur would benefit from the superior protection, breathability, flexibility and light weight of the Active Protection System. The fabric is ideally suited for apparel and accessories (such as shin guards, knee and shoulder pads, headgear, footwear and gloves) for:

Cycling, motor sports, running, etc.
Contact sports like soccer, rugby, football and hockey
Industrial, construction and skilled trades workers

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The Active Protection System can be sewn directly into garments and accessories. (Putting the material on the outside of the garment is not advised.) Because it is a versatile, sewable fabric, it will integrate easily and quickly into standard apparel production processes:

Possible cutting techniques include die cutting, scissors and laser cutting.
Recommended sewing techniques include piping the edges and over-lock stitching.

With the System, manufacturers can easily and quickly build prototypes in-house for testing and trials. Plus, there is no need to maintain stocks of components in multiple sizes and configurations.

Until now, impact protection for high-performance apparel has usually been delivered as rigid, hard armor with soft foam or fabric padding. While better than no protection, these systems are often uncomfortable, inflexible, heavy and bulky. Independent testing proves that the Active Protection System protects earlier, lasts longer and reduces impact force significantly better than typical hard armor systems. (See diagram below.) Soft foam- or gel-based armor systems, although flexible, often display poor breathability and might not be suitable for high-impact situations. They could also be easily damaged should their protective coverings fail. The Active Protection System, based on a tough textile carrier, provides superior impact protection that is both breathable and flexible.

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